Lithium-ion batteries - Nissin Belgium

18 Dec 2024

How to Package Lithium-Ion Batteries for Safe Shipping

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Best Practices for Packaging Lithium-Ion Batteries for Safe Shipping

Shipping lithium-ion batteries internationally demands careful preparation to prioritize safety and comply with regulatory standards. When transporting by sea freight or air, knowing how to package lithium-ion batteries for shipping is a key factor for secure delivery. Here, we highlight best practices for packaging and shipping lithium-ion batteries, with an emphasis on safety and compliance at every stage.

Types of Lithium Batteries

Understanding the type of lithium-ion battery you’re shipping is essential. Lithium-ion batteries are rechargeable and found in devices like phones, laptops, and electric vehicles, while lithium-metal batteries, which are non-rechargeable, are used in items such as cameras and watches. Identifying the type helps determine the appropriate handling and packaging.

Key Safety Considerations for Packaging Lithium-Ion Batteries

1. Discharge the Batteries: Always discharge lithium-ion batteries to below 30% of their full charge before packing. This minimizes the risk of overheating or short-circuiting during transport.

2. Use Protective Packaging Materials: Proper packaging lithium-ion batteries requires non-conductive materials, such as bubble wrap or foam, to prevent contact with conductive materials and reduce the risk of short circuits.

3. Use Insulating Caps: Confirm that battery terminals are insulated with caps, tape, or similar materials to prevent accidental contact with metal objects during shipping.

4. Label Packages Clearly: Always include the proper labels, such as the “Lithium Ion Battery Handling Label,” and verify the package is marked with appropriate warnings to comply with international safety regulations.

5. Package Batteries Individually: To reduce the risk of short-circuiting, package lithium-ion batteries separately in plastic bags or boxes, making sure each is protected individually.

How to Ship Lithium-ion Batteries Internationally

When shipping lithium-ion batteries internationally, it’s important to follow air and sea freight regulations. Here’s a breakdown:

1. Air Freight: The International Air Transport Association (IATA) has strict rules for shipping lithium-ion batteries by air, such as watt-hour (Wh) limits. Therefore, check your batteries fall within the allowable limits.

2. Sea Freight: Shipping lithium-ion batteries by sea freight follows specific regulations governed by the International Maritime Dangerous Goods (IMDG) Key points to consider:

2.1 Volume Limits: Shipping lithium-ion batteries by sea comes with volume restrictions. Be sure to check how many batteries can be shipped in one container or package.

2.2 Proper Classification: Make sure the batteries are correctly classified under the IMDG Code for safe transport. This affects the packaging and documentation requirements.

2.3 Documentation and Marking: Sea shipments need to include appropriate declarations and lithium-ion battery labels. Moreover, check the latest requirements for international sea freight.

3. Customs Regulations: Different countries have varying import regulations for lithium-ion batteries. Always check customs requirements for both the origin and destination countries to avoid delays.

Storing Lithium-ion batteries

Proper storage of lithium-ion batteries is key to maintaining battery life safely:

1. Store batteries in cool, dry places, away from direct sunlight and humidity.

2. Avoid storing lithium-ion batteries near flammable materials or in areas prone to extreme temperatures.

Nissin Belgium Services for Safe Lithium-Ion Battery Shipping

Nissin Belgium offers smooth shipping solutions for lithium-ion batteries with international standards and safety protocols. Our expert team guides on:

1. Packaging Lithium-Ion Batteries: We offer specialized materials and methods to safely package lithium-ion batteries for air and sea transport.

2. Regulatory Compliance: We make certain that your shipments meet all regulatory requirements for shipping lithium-ion batteries internationally.

3. Customs Documentation: Our team assists with the proper documentation, verifying all necessary paperwork is in place to meet international shipping regulations.

4. Risk Management: We assess and address potential risks related to the shipping of lithium-ion batteries, helping to minimize hazards during transport and reduce liability.

Best Packaging Materials for Lithium-Ion Batteries

Choosing the right materials is essential for the safe shipment of lithium-ion batteries:

1. Foam and Bubble Wrap: These materials provide cushioning to prevent movement and damage to the batteries.

2. Corrugated Boxes: Reinforced boxes help keep the batteries secure and prevent external pressure.

3. Plastic Bags and Insulating Tape: Use these to protect terminals and avoid short-circuiting.

Additional Tips for Safe Shipping

1. Track Shipments: Use tracking services to monitor the status of your lithium-ion battery shipments and timely delivery.

2. Stay Updated on Regulations: Shipping regulations for lithium-ion batteries change regularly. Keep up with the latest requirements from organizations like IATA and IMDG to avoid compliance issues.

Closing Thoughts

Shipping lithium-ion batteries safely requires proper planning and attention to detail. By following the best practices for packaging lithium-ion batteries and understanding the regulations around shipping lithium-ion batteries internationally, you can reduce the risks associated with battery transport.

With Nissin Belgium’s expertise, we guide you through every stage of the process for a smooth and secure shipment from start to finish.

For reliable and safe shipping solutions, contact us at +32 2 751 44 99 or email us at HowCanIHelpYou@be.nissin-eu.com.

15 Nov 2024

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Lithium battery transport: all you need to know

Lithium-ion batteries power various devices and systems, from medical equipment to renewable energy storage solutions and electric vehicles. However, their inherent energy density poses significant challenges when it comes to transportation. As such, whether by road, sea, or air, mishandling them can lead to serious consequences.

So, we’ll learn key considerations for safely transporting lithium batteries, including packaging, regulations, and best practices. We’ll also further explore the services offered by Nissin Belgium that simplify this process.

What Makes Lithium Ion Battery Different?

Lithium-ion batteries are efficient but can be hazardous if not handled properly. If damaged or improperly packaged, these batteries can overheat, causing fires or even explosions. Because of these risks, strict rules are in place to make sure batteries are transported safely according to regulations.

Regulations Governing Lithium Battery Transportation

Lithium batteries are classified as dangerous goods, and various regulatory frameworks define how they must be handled, packaged, and labeled during transit. Here’s a rundown of key regulations to keep in mind:

1. UN 38.3: This international standard mandates safety testing for lithium batteries, including tests for altitude simulation, extreme temperature resilience, and vibration resistance. Batteries that meet UN 38.3 standards are considered safer for transport.

2. International Air Transport Association (IATA) Dangerous Goods Regulations (DGR): IATA DGR is the standard for air transport, specifying that lithium batteries must be packaged to prevent short-circuiting and overheating. Airlines often require partial charging and enforce strict labeling practices to mitigate risks in flight.

3. ADR (European Agreement Concerning the International Carriage of Dangerous Goods by Road): ADR regulations set out detailed guidelines for shipping lithium batteries by road across Europe, including secure packaging and labeling standards.

4. IMDG Code (International Maritime Dangerous Goods Code): The IMDG Code oversees the sea transport of lithium batteries, with rules that mandate secure packaging to avoid leaks and prevent reactions with other goods in cargo.

Proper Packaging and Labeling for Lithium Batteries

Packaging and labeling are essential parts of the transport process. For lithium batteries, the packaging must be sturdy enough to prevent any movement during transit. Inside the packaging, the batteries should be cushioned to avoid contact with other items that could cause short-circuiting.

Furthermore, proper labeling indicates that the contents are classified as dangerous goods and outlines essential safety precautions. These labels include warnings, such as hazard symbols for dangerous goods, to make sure that handlers recognize the associated risks and can respond appropriately in case of emergencies.

Different Types of Lithium Battery Transportation

Not all lithium battery shipments are the same, and transport requirements vary based on battery classification:

1. Standalone Lithium Ion Battery (UN3480): These batteries are shipped independently and are generally subject to the most rigorous safety standards. They require sturdy, protective packaging and precise labeling to mitigate risks.

2. Lithium Ion Battery Packed with Equipment (UN3481): Batteries in this category are packed alongside equipment but are not yet installed in the device. They still require protective packaging but are subject to slightly more relaxed standards compared to standalone batteries.

3. Contained in Equipment: Batteries already installed in devices, such as laptops or medical equipment, often fall under a more flexible set of guidelines, though protective measures are still essential.

Transporting Lithium Batteries by Different Modes

How Lithium Iron Batteries can be transported by Road, Sea, and Air: Key Methods of Transportation.

1. Road Transport: When transporting lithium-ion batteries by road within Europe, the ADR regulations are in place. These make certain that the batteries are handled properly and that packages are secured against accidents.

2. Sea Freight: Shipping lithium batteries by sea falls under the IMDG Code. Since sea transport is typically slower, it gives more time for safety precautions, but the risk of leaks or exposure to temperature changes must be addressed through proper packaging.

3. Air Transport: Air transport is the most restrictive for lithium batteries. Airlines require special handling and packaging due to the potential risks of fires. Batteries are usually required to be partially charged during air transport to reduce these risks.

Nissin Belgium’s Expertise in Lithium Battery Transport

Handling lithium battery transport requires adherence to complex regulations and safety protocols. Nissin Belgium offers expert support to streamline this process, providing logistics services that prioritize safety and compliance. Our team specializes in regulatory guidance to custom packaging to handle lithium batteries responsibly.

Key services include:

1. Specialized Packaging Solutions: Nissin Belgium creates packaging that adheres to international standards, reducing risks in transit and meeting strict regulatory requirements.

2. Expert Knowledge of Compliance: With constantly changing laws around battery transport, Nissin’s team stays up-to-date on international standards like IATA, ADR, and the IMDG Code. This knowledge simplifies the process for clients, no matter the shipping mode—road, sea, or air.

3. Complete Logistics Support: Nissin Belgium customizes logistics solutions to fit each client’s specific needs, covering everything from packaging and labeling to handling documentation and coordinating with carriers.

3 Tips for Safe Lithium Battery Transport

Consider these practical steps for preparing lithium battery shipments to maintain safety:

1. Maintain Lower Battery Charge Levels: Keeping batteries at a partial charge reduces overheating risk, particularly for air shipments. Most airlines recommend that batteries be transported at a charge level of around 30% or lower.

2. Regularly Inspect Batteries for Condition: Transporting damaged batteries is highly risky. Any visible signs of swelling, leaks, or punctures signal that the battery is unfit for shipping and may pose a fire hazard.

3. Work with Certified Carriers: Carriers must be certified to handle dangerous goods, equipped with the right tools, and well-trained to manage lithium battery shipments responsibly.

For more information on the safe transport of lithium-ion batteries, Nissin Belgium is here to help. Our experienced team offers expert advice and customized solutions to meet your unique requirements.

If you have any questions or need further assistance, please feel free to contact us at +32 2 751 44 99 or email us at HowCanIHelpYou@be.nissin-eu.com.

11 Oct 2024

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How to Ship Batteries: Special Requirements, Regulations, and Shipping Process

Lithium-ion batteries are essential to many modern devices, from smartphones to electric vehicles and renewable energy systems. However, shipping these high-energy power sources involves significant complexity. Because of their high-risk materials, lithium-ion batteries‘ transportation demands strict adherence to regulations, safety standards, and specific packaging guidelines.

We’ll learn factors to consider when shipping lithium-ion batteries, including regulatory requirements, proper packaging, and safety measures for secure transit.

What Makes Lithium Ion Batteries Dangerous for Shipping?

Lithium-ion batteries are classified as high-risk goods because they can overheat, catch fire, or even explode under certain conditions. Thus, shipping them is challenging and requires strict adherence to international regulations.

Furthermore, the shipping process differs depending on whether the batteries are shipped by sea, air, or land, but safety always remains the top priority.

Nissin provides specialized lithium-ion battery shipping services, maintaining compliance with international safety standards and offering custom packaging solutions to safeguard your shipments.

Lithium Battery Shipping Regulations: What You Need to Know

Shipping regulations vary depending on the mode of transport and the destination. When shipping by sea, air, or land, it is essential to adhere to several rules set by organizations such as the International Air Transport Association (IATA), the International Maritime Organization (IMO), and the United Nations (UN).

International Air Transport Association (IATA) Regulations

IATA guidelines dictate that lithium-ion batteries shipped by air must meet specific packaging and labeling requirements. Batteries must be separated to avoid contact, and packaging should withstand extreme temperatures and pressure changes. Moreover, airlines impose additional restrictions based on the battery’s size and capacity.

International Maritime Organization (IMO) Guidelines

The International Maritime Organization (IMO) regulates the transport of lithium-ion batteries when shipped by sea. Shipping companies confirm that all batteries are accurately classified, securely packed, and labeled according to international standards.

Special Requirements for Packaging and Labeling Lithium-Ion Batteries

Proper packaging and labeling are important when shipping lithium-ion batteries, as these steps help prevent safety hazards during transport. Here are some key guidelines that shippers must follow:

Use UN-Approved Packaging: Lithium-ion batteries must be packaged in containers that meet United Nations (UN) standards for transporting hazardous goods. This verifies the packaging is strong enough to protect the batteries and avoid accidents during handling or transit.

Confirm Proper Insulation: Batteries must be packed to prevent them from touching each other or any conductive materials. Direct contact between batteries can lead to short circuits, which can cause overheating or even fires.

Clear Labeling: Each package containing lithium-ion batteries must be clearly labeled to show that it contains hazardous materials. This includes labels indicating lithium-ion batteries’ presence, helping handlers and transporters recognize the potential risk and handle the package accordingly.

Shipping Lithium Batteries: Step-by-Step Process

Shipping lithium-ion batteries involves meticulously meeting all regulatory and safety requirements. Below is a simplified step-by-step process for shipping these goods:

Classify the Battery Type

First, identify whether the lithium-ion battery is being shipped as part of a device, as spare batteries, or in bulk. This classification will dictate the specific regulations and packaging requirements for the shipment.

Prepare the Batteries for Shipment

Verify that the batteries are in excellent condition, with no visible damage, leaks, or swelling. They must also be packed properly to prevent them from moving during transport, and contact with other batteries or conductive materials must be avoided.

Select the Appropriate Packaging

For larger batteries or bulk shipments, use outer packaging that can absorb impact and protect the contents from external conditions. Always include cushioning materials, especially for batteries with exposed terminals.

Label and Document

Clearly label the package with all necessary information, including hazard warnings and the type of lithium-ion battery. Prepare the proper documentation, such as the Dangerous Goods Declaration (DGD), to accompany the shipment. This is especially important when shipping across international borders.

Coordinate with the Carrier

Finally, coordinate with the shipping carrier to confirm they are aware of the nature of the cargo and are equipped to handle goods. Working with certified carriers is essential for safe delivery.

Smart Shipping for Lithium-Ion Batteries with Nissin Belgium

Shipping lithium-ion batteries can be tricky due to the safety risks involved, but Nissin Belgium makes the process easier. As an expert in handling dangerous goods, including lithium-ion batteries, Nissin follows all international safety rules and offers complete logistics solutions so your shipments arrive safely and on schedule.

Nissin’s Key Services for Battery Shipping Include:

Custom Packaging Solutions: Nissin designs packaging that meets United Nations (UN) regulations, keeping your batteries safe during transit. This reduces the risk of damage or incidents along the way.

Compliance with Global Regulations: Nissin keeps up-to-date with international shipping laws, including International Air Transport Association (IATA) and International Maritime Organization (IMO) guidelines, ensuring your shipments meet all safety requirements, regardless of the destination.

Personalized Logistics Support: Whether shipping by air, sea, or land, Nissin adjusts its logistics services to fit your specific needs, offering flexible solutions for your shipping requirements.

Constant Shipment Tracking: With status updates, you can stay informed throughout the shipping process and monitor your shipment from start to finish.

Final Thoughts on Battery Shipping

Shipping lithium-ion batteries is more complex than moving everyday items, but safe and compliant transport offers immense rewards. With the right knowledge of regulatory requirements, strict adherence to packaging and labeling guidelines, and a well-defined shipping process, you can confirm your batteries arrive safely.

No matter the transport mode, be it sea, air, or land – compliance with international regulations is essential to prevent costly delays, penalties, and safety risks.

Partnering with trusted leaders like Nissin provides peace of mind for safely transporting lithium-ion batteries. Our professional team is dedicated to managing your shipments with the utmost care. Allow us to streamline your shipping process for secure and reliable delivery.